An Easy-to-Implement Solution for Accurate Inline Dimensional & Quality Inspection
SkillReal checks each part against CAD within cycle time. Dimensions are measured to the tolerance each feature requires, and the system checks feature presence and quality in the same pass.
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This is How it Works
Camera calibration
Patented, unique calibration algorithm technology enables the use of off-the-shelf cameras as high-end sensors.
CAD Based Alignment
Instantly aligns each part to its 3D digital twin—no jigs or fixtures required—for precise measurements and accurate feature verification.
In-Cycle Inline Inspection
Detects dimensional deviations and feature presence and quality (e.g. MIG welds, holes, spot welds, rivets, studs) across hundreds of inspection points—every cycle, in-line with part tracking.
AI-Powered Defect Detection
Pre-trained models flag anomalies as parts pass through the station.
Live Insights & Full Integration
Outputs real-time inspection results, dimensional and quality data, and alerts directly into PLC, MES, and factory dashboards for immediate action.
CAD Based Alignment
In-Cycle Inline Inspection
AI-Powered Defect Detection
Live Insights & Full Integration
Supported Manufacturing Line Use Cases
Verify “As-built vs. As-designed”
robot calibration
Virtual Prototypes & Robot PROGRAM CALIBRATION
Measure weld points and studs
PROCESS POINTS INSPECTION, ALIGNMENT AND MARKING
Save Costs, Shorten timelines and Improve Quality
Time efficiency
No need for extensive AI training—SkillReal’s pre-trained large models deliver accuracy from day one.
Quality
Ensures every part and feature is inspected at cycle time—eliminating random sampling errors.
Cost savings
Minimizes manual inspection, reducing human errors, labor costs, and preventing expensive reworks and recalls.
Watch SkillReal Digital Alignment in action
Why SkillReal Inline Inspection?
100% Feature Coverage, In-Cycle
Inline verification of every feature, every part, every cycle—no need for random sampling or EOL-only checks.
Immediate Cost-Savings
Reduce inspection costs by replacing manual and robotic systems with fast, AI-driven inspection that lowers labor, rework, recalls and scrap.
Zero Footprint Installment
Works directly on existing lines—no robots, jigs, or dedicated cells required.
Fast Deployment
No need for extensive AI training—SkillReal’s pre-trained large AI models deliver accuracy from day one.
Fully Compatible with Your Workflow
Seamlessly integrates into existing quality control systems, including PLC, MES, and PLM.